Smartgen HGM6120U genset control module

Smartgen HGM6120U genset control module

  • Description

Smartgen HGM6120U genset control module

HGM6100U series automatic controller, integrating digital, intelligent and network techniques, is used for automatic control and monitoring system of genset. It can carry out functions of automatic start/stop, data measurement, alarm protection and three “remote” (remote control, remote measure and remote communication). The controller uses LCD display, optional display interface including Chinese, English, Spanish and Russian with easy and reliable operation.

HGM6100U series automatic controller uses micro-processing technique which can achieve precision measurement, value adjustment, timing and threshold setting etc.. All the parameters can be configured from front panel or use programmable interface (or RS485 interface) to adjust via PC. It can be widely used in all types of automatic control system for its compact structure, simple connections and high reliability.

Smartgen HGM 6120U Performance and characteristics

HGM6100U controller has four variants:

HGM6110U/6110UC: Automatic Start Module, it controls generator to start/stop by remote start signal;

HGM6120U/6120UC: Based on HGM6110U/6110UC, it adds mains AC monitoring and mains/generator automatic switching control (AMF), especially suitable for the automation system composed by mains and genset.

Note1: HGM6110UC/6120UC has RS485 port, HGM6110U/6120U without.

Note2: HGM6110UC/6120UC is taken as an example to describe in this manual.

  • 132*64 LCD display with backlight, optional language interface (Chinese, English, Spanish and Russian), push-button operation;
  • Acrylic screen, improved wearable and scratch resistance property;
  • Silica-gel panel and keys can well adapt to higher and lower temperature;
  • With RS485 communication port, can achieve “three remote” functions via MODBUS protocol;
  • Adapt to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V), 50Hz/60Hz AC power system;
  • Can measure and display 3 phase voltage, 3 phase current, frequency, power parameter of mains/gens;
  • Mains have functions of over/under voltage and lack of phase; Gens have functions of over/under voltage, over/under frequency and over current;
  • Precision measure and display of parameters about engine,
  • Control protection: Automatic start/stop of genset, load transfer(ATS control) and perfect failure display and protection;
  • With ETS, idle speed control, pre-heat control, speed droop/raising control, all of them are relay output;
  • Parameter setting: Allow user to modify setting and store them in internal FLASH memory. The parameters cannot be lost even when power off. All of parameters can be set not only from the front panel, but also use programmable interface (or PS485 interface) to adjust them via PC.;
  • Multi sensors of temperature, pressure and fuel level can be used directly, parameters can be defined by user;
  • Multi conditions of crank disconnect (speed sensor, oil pressure, generator) can be selected;
  • Power supply range: (8~35)VDC, accommodating to different starting battery volts;
  • All parameters use digital modulation, instead of analog modulation using conventional potentiometer, having improved reliability and stability;
  • Add rubber gasket between shell and controller screen, the waterproof can reach IP55;
  • Controller is fixed by metal fixing clips;
  • Modular design, flame-retardant ABS shell, embedded mounting, compact structure and easy installation.

Smartgen HGM 6120U parameter list    Function Item

Function ItemParameter
DisplayLCD(132*64)
Operation PanelSilicon Rubber
LanguageChinese & English & Others
Digital Input5
Relay Output6
Analogue Input3
AMF
AC System1P2W/2P3W/3P3W/3P4W
Alternator Voltage(15~360)V(ph-N)
Alternator Frequency50/60Hz
kW/Amp Detecting & Display
Monitor InterfaceLINK
Programmable InterfaceLINK
Maintenance
DC SupplyDC(8-35)V
Case Dimensions(mm)197*152*47
Panel Cutout(mm)186*141
Operating Temp.(-25~+70)℃

Smartgen HGM 6120U typical application

Smartgen HGM 6120UC typical appllication diagram

Considering the possible ATS installation for diesel genset in the future, we choose Smartgen HGM 6120U as default module to control diesel generator set. Anyway, Smartgen HGM 6120U already has the auto-start function with various protections for diesel genset. To understand how does it work well, let us give you an example, all of 78 parameter settings about 150kw Cummins diesel generator, whose genset model is CSMT150-CES.

No.ItemsRangeDefault
1Mains Nornal Delay(0-3600)s10
2Mains Abnormal Delay(0-3600)s5
3Mains Under Voltage(30-360)V184
4Mains Over Voltage(30-360)V276
5Transfer Rest Time(0-99.9)s1
6Start Delay(0-3600)s0
7Stop Delay(0-3600)s0
8Start Times(1-10)times3
9Preheat Time(0-300)s0
10Crank Time(3-60)s8
11Crank Rest Time(3-60)s5
12Safe Running Time(1-60)s10
13Start Idle Time(0-3600)s10
14Warming Up Time(3-3600)s10
15Coolant Time(3-3600)s60
16Stop Idle Time(0-3600)s15
17ETS Time(0-120)s0
18Over Stop Delay(0-120)s0
19Switch Close Delay(0-10)s5
20Flywheel Teeth(10-300)138
21Genset Abnormal Delay(0-20.0)s10
22Genset Over Voltage Shutdown(30-360)V250
23Genset Under Voltage(30-360)V195
24Under Speed Shutdown(0-6000)RPM1395
25Over Speed Shutdown(0-6000)RPM1650
26Under Frequency Shutdown(0-75.0)Hz46.5
27Over Frequency Shutdown(0-75.0)Hz55
28High Temperature Shutdown(80-140)℃98
29Low OP Shutdown(0-400)kPa105
30Low Fuel Level(0-100)%10
31Loss Of Speed Signal Delay(0-20.0)s5
32Charge Failure(0-30)V8
33Battery Over Voltage(12-40)V33
34Battery Under Voltage(4-30)V20
35CT Rate(5-6000)/5400
36Full Load Current(5-6000)A271
37Over Current Percentage(50-130)%115
38Over Current Delay(0-3600)s8
39Fuel Pump Open(0-100)%25
40Fuel Pump Close(0-100)%85
41Aux. Output 1(0-17)1
42Aux. Output 2(0-17)10
43Aux. Output 3(0-17)3
44Aux. Output 4(0-17)0
45Aux. Input 1(1-15)0
46Aux. Input 1 Active(0-1)0
47Aux. Input 1 Delay(0-20.0)s2

Please download the Smartgen HGM6120U manual for more technical details.

After checking Smartgen HGM6120U module manual, you tempted ? If yes and you decide to buy HGM6120U module from China, please send your enquiry to [email protected]. We will reply you within 24 hours ASAP.

contact us -- Yangzhou Yongcai Machinery Co., Ltd.